Hydrogen Refuelling Dispenser

Hydrogen Refuelling Dispenser

The market share of our CNG dispensers and LNG dispensers has stayed on top in China since 2003 with over 24,000 sets metering units selling record, and has been installed globally including the Middle East, Pakistan, Bangladesh, Thailand, Indonesia, Nigeria, France, Uzbekistan, Turkey etc.
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Description
Why Choose Us

Endurance Energy Equipment Co., Ltd is a member of Endurance Industry Corporation, a leading supplier of technology and services in multiple industries including oil & gas equipment, environmental equipment, special equipment, and automobile parts. The company has a history that can be traced back to 1905, when it was established as China's first measurement factory. We specialize in producing Hydrogen Refuelling Station related products.

Tailoring Process Flows

Meticulous planning is the key to success. Our engineering experts are world leaders in the development of bespoke plants and process technologies. We team up with our customers, working closely with them to engineer the optimum process -no matter how complex -based on state-of-the-art proprietary and proven licensed technologies.

 

 

 

 

Construction And Commissioning

Constructing an industrial plant is a mammoth, multi-step undertaking spanning the entire technology, engineering, procurement and construction value chain. Through our assembly monitoring centers, assembly partners and global network of fabrication yards, we ensure that all resources and experts are in the right place, at the right time. We are also the partner of choice when it comes to the final, all-important step in the process -commissioning. Our commissioning engineers make sure that your multi-million plant is fully ready for operations before they efficiently and smoothly hand it over to you.

Global Procurement Network For Cost And Reliability Gains

Our logistics teams transport modules weighing several thousand metric tons to the most remote corners of the globe. But we also ship smaller, single components, always choosing the fastest route to get urgent deliveries on site, on time. No matter what you need, we make the impossible possible -with the backing of our dedicated supplier approval concept coupled with a reliable, scalable and transparent request and order process. This enables us to offer you outstanding quality, on-time deliveries and a host of value-add services at great prices.

Rich Experience

The market share of our CNG dispensers and LNG dispensers has stayed on top in China since 2003 with over 24,000 sets metering units selling record, and has been installed globally including the Middle East, Pakistan, Bangladesh, Thailand, Indonesia, Nigeria, France, Uzbekistan, Turkey, Russia etc.

 

 

 

product-750-750

Single Hose Hydrogen Dispenser

Single Hose Hydrogen Dispenser is a gas filling equipment used for metering of hydrogen in hydrogen stations.

product-750-750

Front Natural Gas Dryer

This unit removed water from pressurized gas through a molecular sieve, ensure that the dew point of product gas to gas standards used in CNG vehicle (less than -60℃).

product-750-750

CNG Storage Cascade

CNG Storage Cascade Stores CNG at different pressures in groups. After high pressure vaporization, water bath vaporizer, CNG into the priority panel, through automatic distribution, stored in three groups of high, medium and low pressure CNG cylinders.

product-730-730

Mobile CNG Station

It is a highly integrated CNG filling station. The dipenser, compressor, gas storage cylinder and explosion-proof control cabinet are integrated in one container. The refueling station can be used directly without additional installation.

product-750-750

LNG Refueling Station

LCNG pump skid is a device that converts LNG (liquefied natural gas) into CNG (compressed natural gas) after pressurizing the LNG in the low-temperature storage tank in the filling station (the temperature of LNG in the storage tank is generally between -162°C and -125°C, and the pressure is between 0.1 and 1.2MPa) to the maximum pressure of 25MPa.

product-750-750

LNG Pump Skid

LNG pump skid is integrated with cryogenic pump, vacuum pump pool, vaporizer, vacuum pipeline and valves. It has functions such as unloading, regulating and refueling.

product-750-750

Containerized LNG Station

Containerized LNG station is the end equipment for filling LNG for the LNG vehicles. Containerized LNG station integrates storage tank, submersible pump, vaporizer, and LNG dispenser in to a containerized skid with metal cofferdam. Except the control system and instrument system which can be installed outside the skid. This station can be save site installation time, cost as well as local works.

product-750-750

Hydraulic Booster Compressor

Hydraulic piston compressors are built in areas where there are no natural gas pipelines. CNG mother station pressurized natural gas storage through the compressor, and then CNG trailer will transport 25Mpa compressed natural gas to the sub station for CNG car refueling.

product-750-750

CNG Priority Panel

The CNG Priority Panel is mainly composed of sequence valve, high pressure ball valve, check valve, pressure gauge, high pressure joint, high pressure ferrule and high pressure pipeline.

What is Hydrogen Refuelling Station

 

 

A hydrogen station is a storage or filling station for hydrogen fuel. The hydrogen is dispensed by weight. There are two filling pressures in common use: H70 or 700 bar, and the older standard H35 or 350 bar. As of 2021, around 550 filling stations were available worldwide. If you want to know the specifications and prices of Hydrogen Refuelling Station, please contact us!

What are Advantages of Hydrogen Refuelling Station

 

Environmental Friendliness

Hydrogen, as a clean energy source, produces only water vapor upon combustion, eliminating the generation of pollutants. The construction of hydrogenation stations contributes to a reduction in air pollution and greenhouse gas emissions, promoting environmental protection.

High Energy Efficiency

Hydrogen fuel cell vehicles exhibit superior energy efficiency compared to traditional fuel vehicles. This results in reduced energy consumption and lower greenhouse gas emissions, contributing to sustainable and efficient transportation.

Convenience

Hydrogen refueling stations offer a convenient energy supply method for hydrogen fuel cell vehicles, akin to traditional gas stations. This allows for quick hydrogen injection, enhancing vehicle battery life and promoting the widespread adoption of hydrogen-powered vehicles.

Types of Hydrogen Refuelling Station
Containerized LNG Station

Gaseous Hydrogen Stations

Gaseous hydrogen stations store hydrogen gas under high pressure, typically at 350 to 700 bar (5,000 to 10,000 psi). These stations compress the hydrogen, which is then stored in high-pressure tanks before being dispensed to vehicles. Gaseous hydrogen stations are the most common type of hydrogen refueling station.

LNG Pump Skid

Liquid Hydrogen Stations

Liquid hydrogen stations store hydrogen in its liquid state at extremely low temperatures (-253°C or -423°F). These stations require more complex equipment and insulation to maintain the hydrogen at such low temperatures, but they offer advantages in terms of storage capacity and refueling speed.

CNG Booster Compressor For Daughter Station

 

How does a Hydrogen Station Work?

The way a hydrogen station works is very similar to that of a conventional gasoline or diesel service station.


It has a storage place, a compressor, and a pump from which the hydrogen is supplied to vehicles. The renewable hydrogen is generated by using an electrolyzer or through the reforming of natural gas. The production can be carried out at the facility itself where the refueling station is located, which is known as a hydrogen station, or in a different location, which is known as hydroline station. In the case of hydroline stations, the hydrogen can be transported, either through a gas pipeline (called hydrogen pipeline) or by hydrogen bottles by road .


The hydrogen is pumped into the vehicle using a dispenser very similar to the one that is usually found in gas stations, but with some differences adapted to the physical characteristics of hydrogen, which is an extremely volatile gas that's supplied at high pressure. This way, you only have to bring the car close to the pump and hook up the dispenser to refill hydrogen quickly, cleanly, and safely since it's a process that usually takes less than five minutes.

 
The Key Components of a Hydrogen Refuelling Station
 
01/

Hydrogen Inlet
Refuelling stations are configured for optimum performance based on the hydrogen inlet pressure. The hydrogen can be produced on site most commonly via electrolysis, delivered to site and fuelled directly from a tube trailer or via on-site storage.

02/

Compression
The hydrogen is then compressed to increase the pressure, and reduce the volume, to enable a greater amount of hydrogen to be stored in the system and an efficient flow of gas for dispensing.

03/

Heat Exchanger (Process Gas Chilling)
The compressed hydrogen is then passed through a heat exchanger to remove the excess heat from the gas that was generated during the compression process. Specially designed hydrogen-resistant valves and fittings are used to control the highly pressurised hydrogen. These components utilise specific materials that are resistant to hydrogen embrittlement to prevent any cracking.

04/

Hydraulic Power Unit and Controls
The process is powered, monitored and controlled via the electronic control panel in the non-hazardous zone.

05/

Dispensing Chiller System
The hydrogen is then cooled to subzero temperatures for fast and efficient filling to ensure the hydrogen can be dispensed safely and to comply with filling protocols i.e. J2601.

06/

TVent Stacks
A safety feature to vent any escaped hydrogen safely. Hydrogen is lighter than air so dissipates quickly and safely, should an incident occur.

07/

Storage
The high-pressure gas is then stored in the system until required for dispensing at the point of use. The storage is controlled by specially designed valves, fittings and electrical controls designed to regulate pressure and interact with the dispenser and vehicle as needed.

08/

Dispenser
Designed to emulate traditional fuelling methods, the hydrogen is dispensed via a nozzle controlled by a smart valve which regulates the flow rate of the gas to fill the vehicle to the required pressure in accordance with the fuelling protocol.

How to maintain Hydrogen Refuelling Station

 

 

Containerized LNG Station

Pressure Vessel Inspection and Maintenance

Regular inspections and maintenance of the pressure vessel in the hydrogen gas supply station are crucial for ensuring its normal operation. This includes cleaning and upkeep. The inspection frequency should be determined based on equipment usage and environmental factors, but it generally should not exceed one year.

Safety Valve Maintenance

The safety valve is a vital safety component in hydrogen gas stations, safeguarding the system from overpressure and potential explosions. It is essential to routinely check the status of the safety valve, ensuring it operates properly, and conducting necessary maintenance or replacement as required.

Explosion-Proof Door Maintenance

Explosion-proof doors are critical safety features for hydrogen gas stations, protecting the system from explosion impacts. Regular checks of the explosion-proof door's condition, verification of its proper functioning, and necessary maintenance or replacement are essential.

Pipeline and Valve Maintenance

The pipelines and valves of hydrogen gas stations require regular cleaning and inspection to guarantee smooth operation. Periodic checks on the sealing performance of pipelines and valves are necessary during usage, with prompt maintenance or replacement when needed.

Electric Equipment Maintenance

Regular inspections and maintenance of electrical equipment in hydrogen gas stations are vital. This includes checking wire and plug conditions and verifying the correctness of electrical equipment wiring.

Staff Training at Hydrogen Gas Stations 

Staff at hydrogen gas stations should undergo comprehensive training to understand equipment usage and maintenance skills. This ensures the safety and normal operation of the equipment.
What are the Conditions for Building a Hydrogen Refueling Station?
LNG Pump Skid

Land Requirements

Hydrogenation stations necessitate ample land area to accommodate hydrogenation facilities conveniently. The geographical positioning should facilitate easy entry and exit for vehicles.

 
Integrated CNG Station

Infrastructure

Buildings within the hydrogen refueling station must encompass specific areas, including hydrogen storage equipment rooms, hydrogenation lanes, related offices, and lounges. Additionally, these structures should possess resilience against extreme weather conditions.

 
Hydraulic Booster Compressor

Equipment Standards

Hydrogen refueling stations demand state-of-the-art hydrogenation and ancillary support equipment to operate efficiently.

 
Pressure Reduction Station

Site Selection

Selecting sites for hydrogen refueling stations should prioritize proximity to main roads for easy transportation access, enabling users to conveniently access hydrogen. Simultaneously, maintain a safe distance from residential and commercial areas to mitigate potential hazards from hydrogen leakage on the surrounding environment and people.

 
 
Issues to Pay Attention to When Building a Hydrogen Refueling Station
 
Safety Measures

Hydrogenation stations, being high-risk facilities dealing with flammable substances like hydrogen, must strictly adhere to safety specifications. The construction of a hydrogenation station necessitates comprehensive safety measures, including the incorporation of fire equipment and alarm systems.

 
Environmental Impact Mitigation

During the design and construction phases, efforts should be made to minimize the environmental impact. Measures such as noise reduction and shock absorption should be implemented to mitigate the effects of noise and vibration on the surrounding environment.

 
Economic Optimization

Balancing costs and income is crucial in the construction of hydrogenation stations. During the design and construction processes, optimization of design schemes and construction methods should be prioritized to minimize costs and enhance overall economic benefits.

 
Legal Compliance

Adherence to relevant laws, regulations, and standards is paramount in the design and construction of hydrogen refueling stations. Compliance with local fire safety regulations, environmental protection guidelines, and other applicable standards ensures the legality and conformity of the construction process.

 
Long-Term Operation and Maintenance

To ensure the long-term stable operation of hydrogenation stations, careful consideration must be given to equipment maintenance. Optimal equipment layout and design during the construction phase enhance the ease of maintenance and contribute to prolonged equipment functionality.

 
 
Certifications
product-1000-707
product-1000-706
productcate-1000-705
product-1000-736
product-1000-771
product-1000-706
 
Our Factory

 

product-906-1109

Frequently Asked Questions

Q: Which country has the most hydrogen fueling stations?

A: China has the greatest number of hydrogen fuel stations of any country worldwide. As of April 2022, there were 250 operational hydrogen refueling stations in the country. This was followed by Japan, with 161 such stations.

Q: How is hydrogen delivered to fueling stations?

A: How Hydrogen is Transported to Filling Stations. Hydrogen usually arrives at a filling station the same way gasoline does: on a truck. Also like gasoline, hydrogen can also be transported via pipes, such as the hundreds of miles of pipeline that already exist in the United States.

Q: How does hydrogen fuel work?

A: The hydrogen reacts with oxygen across an electrochemical cell- similar to a battery-to produce electricity, water, and small amounts of heat. Hydrogen fuel cells are currently used to power the electrical systems on spacecraft and to supply electricity on earth.

Q: What is a Hydrogen Refueling Station?

A: A Hydrogen Refueling Station is a facility designed to supply hydrogen fuel for fuel cell vehicles, promoting the use of clean energy.

Q: How does the Environmental Impact of Hydrogen Refueling Stations compare to traditional fuel stations?

A: Hydrogen Refueling Stations contribute to environmental friendliness by producing only water vapor during combustion, reducing air pollution and greenhouse gas emissions.

Q: What are the Environmental Benefits of Hydrogen as a Clean Energy Source?

A: Hydrogen, being a clean energy source, generates only water vapor when burned, offering significant environmental benefits by eliminating pollutant emissions.

Q: Are Hydrogen Fuel Cell Vehicles more Energy-Efficient than traditional fuel vehicles?

A: Yes, Hydrogen fuel cell vehicles exhibit higher energy efficiency, resulting in reduced energy consumption and lower greenhouse gas emissions.

Q: How does Hydrogen Refueling contribute to Convenience for Vehicle Owners?

A: Similar to traditional gas stations, Hydrogen Refueling Stations provide a convenient method for quickly refueling hydrogen, improving vehicle battery life.

Q: What Measures are in place to ensure the Safety of Hydrogen Refueling Stations?

A: Hydrogen Refueling Stations strictly adhere to safety specifications, incorporating measures such as fire equipment and alarm systems to mitigate risks.

Q: How is the Construction of Hydrogenation Stations aligned with Environmental Protection?

A: Efforts are made during design and construction to minimize environmental impact, incorporating measures like noise reduction and shock absorption.
What Factors should be considered in Land Requirements for Hydrogen Refueling Stations?
Hydrogenation stations require ample land area for construction, ensuring convenient access for vehicles and compliance with safety regulations.

Q: What Role do Explosion-Proof Doors play in Hydrogen Gas Stations?

A: Explosion-proof doors are crucial safety features, protecting the system from the impact of explosions. Regular maintenance checks are necessary for their proper functioning.

Q: Why is Regular Inspection and Maintenance of Pressure Vessels important?

A: Regular inspections ensure the proper operation of pressure vessels, with maintenance checks and cleaning to prevent issues. The frequency should not exceed one year.

Q: How does the Training of Staff contribute to the Safety of Hydrogen Gas Stations?

A: Well-trained staff understand equipment usage and maintenance, ensuring the safety and normal operation of hydrogen gas stations.

Q: Why is Economic Optimization important in the Construction of Hydrogenation Stations?

A: Balancing costs and income is crucial to optimize the design and construction processes, minimizing costs and maximizing overall economic benefits.

Q: How is the Long-Term Operation and Maintenance of Hydrogenation Stations addressed?

A: Consideration is given to equipment layout and design during construction to enhance maintenance and ensure the long-term stable operation of hydrogenation stations.

Q: What is the Role of Safety Valves in Hydrogen Gas Stations?

A: Safety valves are vital safety equipment, protecting the system from overpressure or explosions. Regular checks and necessary maintenance are essential for their proper functioning.

Q: Why is Site Selection important for Hydrogen Refueling Stations?

A: Site selection prioritizes proximity to main roads for easy transportation access, while maintaining a safe distance from residential and commercial areas to prevent potential hazards.

Q: What Infrastructure is required within Buildings at Hydrogen Refueling Stations?

A: Buildings must have specific areas for hydrogen storage equipment, hydrogenation lanes, offices, and lounges. The structures should also be resilient against extreme weather conditions.

Q: How does the Construction of Hydrogenation Stations align with Economic Considerations?

A: The design and construction processes focus on optimizing design schemes and construction methods to reduce costs and improve overall economic benefits.

Q: In what Ways do Hydrogen Fuel Cell Vehicles contribute to Energy Efficiency?

A: Hydrogen fuel cell vehicles exhibit higher energy efficiency, reducing energy consumption and greenhouse gas emissions compared to traditional fuel vehicles.

 

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