Front Natural Gas Dryer

Front Natural Gas Dryer

The Front Natural Gas Dryer is a vital piece of equipment designed to remove moisture from natural gas, ensuring its quality and purity. This dryer is essential in various sectors of the natural gas industry, including gas processing plants, pipelines, and distribution centers, where moisture removal is critical for optimal performance.
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Description
Why Choose Us

Chongqing Endurance Energy Equipment Integration Co., Ltd is a member of Endurance Industry Corporation, a leading supplier of technology and services in multiple industries including oil & gas equipment, environmental equipment, special equipment, and automobile parts. The company has a history that can be traced back to 1905, when it was established as China's first measurement factory. We specialize in producing Natural Gas Dryer related products.

Tailoring Process Flows

Meticulous planning is the key to success. Our engineering experts are world leaders in the development of bespoke plants and process technologies. We team up with our customers, working closely with them to engineer the optimum process -no matter how complex -based on state-of-the-art proprietary and proven licensed technologies.

 

 

 

 

Construction And Commissioning

Constructing an industrial plant is a mammoth, multi-step undertaking spanning the entire technology, engineering, procurement and construction value chain. Through our assembly monitoring centers, assembly partners and global network of fabrication yards, we ensure that all resources and experts are in the right place, at the right time. We are also the partner of choice when it comes to the final, all-important step in the process -commissioning. Our commissioning engineers make sure that your multi-million plant is fully ready for operations before they efficiently and smoothly hand it over to you.

Global Procurement Network For Cost And Reliability Gains

Our logistics teams transport modules weighing several thousand metric tons to the most remote corners of the globe. But we also ship smaller, single components, always choosing the fastest route to get urgent deliveries on site, on time. No matter what you need, we make the impossible possible -with the backing of our dedicated supplier approval concept coupled with a reliable, scalable and transparent request and order process. This enables us to offer you outstanding quality, on-time deliveries and a host of value-add services at great prices.

Rich Experience

The market share of our CNG dispensers and LNG dispensers has stayed on top in China since 2003 with over 24,000 sets metering units selling record, and has been installed globally including the Middle East, Pakistan, Bangladesh, Thailand, Indonesia, Nigeria, France, Uzbekistan, Turkey, Russia etc.

 

 

 

product-750-750

Mobile CNG Station

It is a highly integrated CNG filling station. The dipenser, compressor, gas storage cylinder and explosion-proof control cabinet are integrated in one container. The refueling station can be used directly without additional installation.

product-730-730

Integrated CNG Station

CNG In a Box system is an innovative solution to build CNG station for you in the shortest period than ever before. Everything in traditional station are prefabricated in a standard ISO container, tested in the factory, delivered to your site and ready to use immediately by simply plug-and-play.

product-730-730

Hydraulic Booster Compressor

Hydraulic piston compressors are built in areas where there are no natural gas pipelines. CNG mother station pressurized natural gas storage through the compressor, and then CNG trailer will transport 25Mpa compressed natural gas to the sub station for CNG car refueling.

product-730-730

LNG Refueling Station

LCNG pump skid is a device that converts LNG (liquefied natural gas) into CNG (compressed natural gas) after pressurizing the LNG in the low-temperature storage tank in the filling station (the temperature of LNG in the storage tank is generally between -162°C and -125°C, and the pressure is between 0.1 and 1.2MPa) to the maximum pressure of 25MPa.

product-730-730

CNG Daughter Station

CNG Daughter Station is installed where a CNG fill station is desired but there is no natural gas pipeline. Natural gas is brought to the CNG station by mobile storage. A daughter station compressor quickly and efficiently moves the natural gas from the mobile storage to ground storage.

product-730-730

Pressure Reduction Station

Pressure Reduction Station is used for separating of particles, pressure regulating and metering of feed gas received in the station.

product-730-730

CNG Time Fill Post

JQ Series CNG Filling Post for Tube Trailer is a type of CNG dispenser used for refueling CNG tube trailers, HCV, MCV or LCV transport vehicles in the CNG mother stations. It is designed with high flow rate of up to 75 kg/min.

product-730-730

CNG Priority Panel

The CNG Priority Panel is mainly composed of sequence valve, high pressure ball valve, check valve, pressure gauge, high pressure joint, high pressure ferrule and high pressure pipeline.

product-730-730

CNG Storage Cascade

CNG Storage Cascade Stores CNG at different pressures in groups. After high pressure vaporization, water bath vaporizer, CNG into the priority panel, through automatic distribution, stored in three groups of high, medium and low pressure CNG cylinders.

 

What is Natural Gas Dryer?

 

 

Natural gas dryers remove water vapor prior to storing or using natural gas for a vehicle fuel. High water content can cause blockage of CNG in fueling systems and can contribute to corrosion in storage vessels and piping.

Type of Natural Gas Dryer
CNG Booster Compressor For Daughter Station

Refrigerated Gas Dryers

These dryers operate on the principle of condensation. Refrigerated gas dryers cool compressed gas to very low temperatures allowing moisture suspended in it to condense into its liquid form. Once the water has been removed, a dry stream of gas can flow onwards to applications that require it.


Refrigerated dryers come as either cycling or non-cycling variants. Cycling refrigerated dryers operate similar to standard refrigerators supplying variable cooling according to demands. Non-cycling units provide constant cooling independent of demands, but this makes them a less efficient option.


Advantage:
●Low setup costs
●Inexpensive to operate
●Resistant to gasborne particle

Deliquescent Gas Dryers

These dryers possess an absorptive mechanism that helps remove moisture from the gas that passes through them. In addition, deliquescent dryers use hygroscopic salt tablets that require replacement when saturated.


Advantage:
●Its ease of use in special conditions where contaminated gas/waste gases are being handled
●Minimal maintenance requirements
●Does not require electricity to operate

Integrated CNG Daughter Station
CNG Booster Compressor For Daughter Station

Desiccant Gas Dryers

Desiccant gas dryers also use hygroscopic materials (silica gel, activated alumina) to achieve gas drying. The absorption setup typically comprises a twin tower drying system with both chambers filled with desiccant materials.


During operation, one tower is actively drying gas channeled through it while the second is in a regenerative state (desiccant saturated with moisture is being renewed for further use). Both towers switch back and forth between drying and regenerative phases throughout the operation cycles.


Advantage:
●Constant, low dew points
●Moderate operating costs
●Suitable for use in harsh, isolated environment

Chemical Gas Dryers


These dryers utilize hygroscopic materials to achieve moisture removal from pressurized gas. A typical setup is a drying unit that contains calcium chloride or lithium bead that pulls moisture out of the gas stream passing through it. In addition, high-quality coalescing and particulate filters are often integrated to prolong the lifespan of the drying material.


Advantage:
●Inexpensive setup/ongoing costs
●Minimal maintenance as there are no moving parts
●Require little monitoring

Integrated CNG Daughter Station
Integrated CNG Daughter Station

Membrane Gas Dryers

 

Membrane dryers are an efficient option for compressed gas drying. They utilize specialized membranes containing microtubules to filter moisture out of compressed gas. These microtubules retain water while a stream of the dried gas is permitted to flow through to a collection unit or required application.


Advantage:
●Remote operation without the need for electricity
●Quiet operation, no moving parts
●Easy maintenance

Ten Tips on How to Effectively Use Natural Gas Dryer
 

Make sure the work area is properly ventilated. Proper gas circulation throughout the area is necessary for gas dryers to work effectively.

 

The gas dryer should blow over the floor and not on the floor. Place the machine at a 45-degree angle to the floor.

 

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Install gas dryers every 12 to 16 feet. On carpeting, we suggest one gas dryer every 200 feet. In most cases, this [recommendation] is true with hard surface floors as well.

 

Oddly shaped rooms may need more gas dryers than square or rectangular rooms so plan accordingly.

 

Place an gas dryer in all corners of the room.

 

Select stackable gas dryers that offer variable positions to deal with different floor situations especially in large floor areas.

 

Never place the gas dryer directly against the wall; it should be at least six inches from the wall.

 

Select gas dryers with variable speeds. In some cases, a lower [speed] setting is preferable-for instance, if floor finish has just been applied. Usually, after mopping a floor, a higher speed is best.

 

If floor care tasks are performed in multiple rooms, install gas dryers in each room as it is completed.

 

Use the machine with care and store it properly.

 
What are the Consequences of not using Natural Gas Dryer?
 
Rusting

Increased moisture in the compressed gas systems causes rusting of the essential components of the gas dryer, such as the gas pipes and valves which leads to loss of energy and doesn't allow the compressed gas systems to work at their optimum capacity. Rusting is common in humid weather, so you need to take extra care in the humidity-hit United Arab Emirates.

 
Lower Performance

Due to the high moisture content, the compressed gas systems function poorly and affect the performance of the gas dryer. For spray painting applications, the quality of the finish such as the color, adherence and finish of the paint are compromised – resulting in bad quality products, which means frequent complaints from the customers!

 
Jeopardized Process

Not using dry compressed gas can affect the functioning of pneumatic controls. These controls can malfunction due to rust, scaling, and clogged orifices which can lead to unwanted disruptions and even a sudden halt in the business operations altogether!
You don't want your machine to just give up in the middle of work. With regular maintenance, the chances of unexpected issues are minimized.

 
Incorrect Readings

Abnormal gas content and temperatures in the compressed gas systems sometimes lead to false or incorrect readings of instrumentation, which leads to interruption or even unexpected shutdown of plant processes.

 

Maintenance Tips for Natural Gas Dryer

 

 

Cryogenic LNG Tank

Filter Element Inspection and Cleaning

Regularly inspect and clean the filter element, a crucial component for removing impurities and moisture in compressed gas. Clean the filter with water and ensure it is completely dry before reinstallation. Replace the filter element every 3-6 months or as recommended by the manufacturer.

Condenser Maintenance

Periodically inspect and clean the condenser, responsible for compressing moisture in the gas into a liquid. Dust and dirt on the condenser's surface can affect heat dissipation, reducing condensation efficiency. Clean the condenser surface regularly and replace the coolant as per the manufacturer's recommendations.

Cooling Fan Care

Maintain the cooling fan to ensure normal operating temperatures. Dust accumulation on the fan can lead to decreased efficiency. Regularly check and clean the fan and its surroundings, ensuring the dryer is powered off during maintenance to prevent accidents

Pipeline Inspection and Cleaning

Regularly inspect and clean the inner walls of the dryer's pipelines. Accumulated dirt and water can hinder gas circulation and drying efficiency. Remove the pipeline, clean it thoroughly with water, and reinstall it after ensuring it is completely dry. Check the sealing performance and replace any damaged sealing parts.

Performance Testing

Conduct regular performance tests to understand the dryer's working status and effectiveness. Tests may include humidity, temperature, and pressure measurements. Use specialized instruments such as humidity meters, thermometers, and pressure gauges. Identify and address any issues discovered during testing to maintain optimal dryer performance.
How to use Natural Gas Dryer

 

Installation

Ensure the natural gas drying system is installed in a well-ventilated area with sufficient space for air circulation. Follow the manufacturer's guidelines and local building codes for proper installation.

Gas Connection

Connect the natural gas supply to the drying system according to the manufacturer's instructions. Use qualified technicians to handle gas connections and ensure there are no leaks.

Ventilation

Confirm that the drying system is properly vented to expel moisture and combustion byproducts. Regularly clean the vent to maintain optimal airflow.

Start the System

Turn on the natural gas drying system and set the parameters according to the user manual.

Monitoring Operation

Periodically monitor the operation of the drying system for any unusual sounds or issues. If abnormalities are noticed, stop the system and investigate before continuing

Maintain the Filtration System

Regularly clean the filtration system before each use to ensure unobstructed airflow. Replace the filter as recommended by the manufacturer.

Regular Maintenance

Perform regular maintenance checks, including inspecting exhaust pipes and other critical components for blockages or damage. Replace any parts as recommended by the manufacturer.

Safety Precautions

Familiarize yourself with the safety features of the natural gas drying system. In case of a gas smell or suspected leak, immediately shut off the gas supply and seek professional assistance.

Manufacturer's Guidelines

Always follow the specific guidelines provided by the manufacturer in the user manual for your natural gas drying system.

 
Certifications
product-1000-707
product-1000-706
productcate-1000-705
product-1000-736
product-1000-771
product-1000-706
 
Our Factory

 

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Frequently Asked Questions

Q: How does a natural gas dryer work?

A: By heating and compressing natural gas, the natural gas dryer evaporates its moisture and other impurities, and then discharges water vapor.

Q: What are the benefits of using natural gas Dryers?

A: The use of natural gas dryers can reduce the water content in natural gas, improve the efficiency of combustion, reduce energy consumption, and reduce environmental pollution.

Q: Are Natural Gas Dryers Safe to USE?

A: Yes, the natural gas dryer is safe and reliable, but it requires professional staff to install and maintain.

Q: Can Nature Gas Dryers Be Installed Indoors?

A: Yes, the natural gas dryer can be installed indoors, but you need to pay attention to ventilation and fire prevention.

Q: Can Nature Gas Dryers Be Uset in Residential Homes?

A: Yes, natural gas dryers can be used in residential gas pipelines to improve gas quality.

Q: Can Nature Gas Dryers Be USED in Inmedric Applications?

A: Yes, natural gas dryers can be used for gas treatment and transportation in the industrial field.

Q: Are Natural Gas Dryers Necessary?

A: Yes, natural gas dryer is a necessary equipment that can improve the quality and combustion efficiency of natural gas.

Q: Can Nature Gas Dryers Be Energy-Efficient?

A: Yes, natural gas dryers can improve economic benefits by saving energy.

Q: Can Nature Gas Dryers Be Installed by Diyers?

A: Yes, natural gas dryer can be installed by itself, but requires professional knowledge and safety operations.

Q: Can Nature Gas Dryers Be Clenet or Serviced Regularly?

A: Yes, natural gas dryer needs to be cleaned and maintained regularly to ensure its normal operation.

Q: Can Nature Gas Dryers Be Made from Durable Materials?

A: Yes, natural gas dryer can be made of durable materials to improve the service life.

Q: Are Natural Gas Dryers Required by Law in Certain Areas?

A: Yes, in some areas, natural gas dryers are necessary equipment to ensure that the quality of gas meets the standard.

Q: Why is ventilation important for the drying system?

A: Proper ventilation expels moisture and combustion byproducts, maintaining optimal airflow and preventing potential issues with system performance.

Q: What steps should be taken to connect the natural gas supply?

A: Connect the natural gas supply following the manufacturer's instructions. Utilize qualified technicians to handle gas connections and ensure there are no leaks.

Q: How can users monitor the operation of the natural gas drying system?

A: Periodically monitor the system for unusual sounds or issues. If abnormalities are observed, stop the system and investigate before resuming operation.

 

Capacity

500-3600 Nm3/h

Working pressure

3.2 MPa

Design pressure

4.0 MPa

working period

8 hr

Condense temperature

≤-60℃

heater power

9 KW

Equipment weight

~4000 Kg

Adsorbing material

4A molecular sieve

System reduce pressure

≤0.05 MPa

Explosion-proof grade

dⅡBT4

Outer dimension

2200×1500×2450 mm

 

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